Infrastructure

Spread over 5.3 acres, our 140,000 square foot plant is one of the most sophisticated bright steel manufacturing facilities in the country, boasting state of the art equipment supplied by world class manufacturers from around the globe. As part of our commitment to complete transparency and integration between all functions within the company, we run on SAP ECC 6.0, online since April 2011. Our No compromise ethos is reflected in our selection of raw material from the Best Steel Mills, commensurate with the requirement of our customers; our covered storage area clearly demarcating specific slots for each grade and size; our system of tagging and maintaining FIFO, our rigid adherence to SOPs and customers’ special requirements. All Raw Material is inspected for all parameters and only accepted for processing if it meets our standards.

Along with our widespread infrastructure, we also have a hardworking senior management team. We believe that with updated machinery and a qualified workforce, we can be your proactive supply chain partner. We have regular refresher courses at our Training Center, to keep abreast of technical and other disciplines. Our Office is well equipped with multiple Meeting and Conference Rooms suitable for video presentations and meetings. We have a dedicated Server Room with 24X7 bottom Cooling A/Cs to maintain optimum ambient temperature. We have 100% power generation Capacity and a huge Bank of UPS for our CNC Plant to ensure seamless operation. Very shortly we will supplement the TNEB power partially with Solar Power. Our ultimate aim is to have a paperless office. Over view of our infrastructure capacity below:

COLD DRAWING LINE

MACHINE NAME MAKE CAPACITY quantity
Combined drawing line (line speed upto 120 MPM) Schumag 5 mm to 15 mm 1 Set
Combined drawing line (L-50 line & speed 120 MPM) SAS – Italy 10 mm to 32 mm 1 Set
Fully automatic chain draw bench line (M-37 lines & speed 50MPM) SAS – Italy 14 mm to 80 mm 1 Set

GRINDING LINE

MACHINE NAME MAKE CAPACITY quantity
High speed Centreless grinding machine Schumag 4 mm to 22 mm 3 Nos
Small & Big Riat Centreless grinding machine Riat 5 mm to 80 mm 8 Nos

PEELING LINE

MACHINE NAME MAKE CAPACITY quantity
High speed Peeling line(WDH-50) SMS Meer- Germany Kieserling Dia (10 to 50mm) 1 No
TEXTOOL bar Peeling Line Textool Dia (20 to 80mm) 1 No
Bhambra Peeling Line Bhambra Dia (20 to 50mm) 1 No

STRAIGHTENING LINE

MACHINE NAME MAKE CAPACITY quantity
Black bar straightening machine(7 roll) Kieserling Dia(15 to 65mm) 1 No
Black bar straightening machine(9 roll) Kieserling Dia(20 to 90mm) 1 No
Bright bar straightening machine WMW Dia(15 to 65mm) 1 No
Sectional straightening machine WMW A/F(10 to 40mm) 1 No
Bright bar straightening machine Bhambra Dia(20 to 80mm) 1 No
Two Roll straightening-1 Bhambra Dia 38mm 3 Nos
Two Roll straightening-2 Bhambra Dia 22mm 1 No
C-Type Arbor Press Sky Press & Co 1.0MT 3 Nos
Screw Type Arbor Press   3.0MT 1 No

CUTTING LINE

MACHINE NAME MAKE CAPACITY quantity
Saw cutting Soco Dia (10 to 80mm) 2 Nos
Band saw m/c–1 to 6 Lakshman Dia (10 to 80mm) 6 Nos
Accucut Bansaw cutting Accucut Dia (10 to 80mm) 1 No
CNC Auto cutting Soco-Taiwan Dia (10 to 70mm) 1 No
CNC Auto cutting Kentai-Taiwan Dia (10 to 80mm) 1 No

CNC MACHINE LINE

MACHINE NAME MAKE CAPACITY quantity
CNC Turning Center L280 machine Hyundai Wia 720 mm x 40 mm dia 2 Nos
CNC Turning Center L280L machine Hyundai Wia 1070 mm x 40 mm dia 2 Nos
Robots Fanuc-Japan 10 kg pay load 2 Nos
Robots ABB-Germany 120 kg pay load 1 No

CHAMFERING/FINISHING LINE

MACHINE NAME MAKE CAPACITY quantity
Belt Polishing line Niederberger – Switzerland Dia (10 to 80mm) 1 No
Double end chamfering with 1.5mtrs length bed Soco Dia (10 to 40mm) 1 No
Off-line one end chamfering M/c’s Soco Dia (10 to 80mm) 1 No
Double side facing & centering M/c’s Zusamman Dia 80mm 1 No

TOOL ROOM

MACHINE NAME MAKE CAPACITY quantity
Centre Lathe Accutec 7Feet 2 Nos
Vertical Drill   Die (5 to 30mm) 1 No
Shaping Machine DM Kapoor & Sons   1 No
Butt Welding machine Electroweld VBW 1 No
Die polishing machine SAS – Italy Max Dia 200mm 1 No

WEIGHING MACHINES

MACHINE NAME MAKE CAPACITY quantity
Electronic Weighing Bridge Apcom 60 Tons 2 Nos
Electronic Weighing Bridge Apcom 80 Tons 1 No

ANCILLARY EQUPIMENT

MACHINE NAME MAKE CAPACITY quantity
E.O.T Cranes with self weighing scales Grip Engg 5 Ton 6 Nos
FORK LIFT Voltas 3 Tons 2 Nos
Cooling system with chillier Lohmann-Germany 20 Tons 1 Set
Chip conveyers Jorgensen-USA   1 Set
Compressor Ingersoll Rand 300 cfm 2 Nos
AIR DRYER Ingersoll Rand 300 cfm 1 No
Air Receiver–1 Ingersoll Rand 1000 ltr 1 No
TRANSFORMER–1 Kamath 2500 kva 1 No
TRANSFORMER–2 Kamath 1000 kva 1 No
Electrical Material handling trolley–2 ton Dolmax 2 Tons 1 No
UPS for CNC plant APC 200 kva 1 Set

100% GENERATION CAPACITY

MACHINE NAME MAKE CAPACITY quantity
GEN SET – 1 CAT 725 kva 1 No
GEN SET – 2 CAT 250 kva 1 No
GEN SET – 3 CAT 200 kva 1 No